注塑機(jī)機(jī)械手的保養(yǎng)項(xiàng)目涉及多個(gè)關(guān)鍵方面，以確保其正常運(yùn)行和延長(zhǎng)使用壽命。以下是對(duì)這些保養(yǎng)項(xiàng)目的詳細(xì)介紹：
- 日常檢查與清潔：
- 每日檢查機(jī)械手的導(dǎo)軌、軸承等部件，確保其表面清潔、無(wú)雜質(zhì)，并根據(jù)需要進(jìn)行潤(rùn)滑。
- 清理過(guò)濾減壓閥，確保其暢通無(wú)阻，避免影響氣壓穩(wěn)定性。
- 檢查氣壓來(lái)源的壓力及空氣的干燥度，確保氣壓系統(tǒng)穩(wěn)定運(yùn)行。
- 氣壓與電氣系統(tǒng)檢查：
- 定期檢查負(fù)壓傳感器是否正常工作，以確保在吸取產(chǎn)品失敗時(shí)能夠發(fā)出警報(bào)。
- 檢查夾具檢測(cè)磁環(huán)開(kāi)關(guān)的工作狀態(tài)，確保在夾具未能正確夾取產(chǎn)品或料把時(shí)能夠發(fā)出警報(bào)。
- 驗(yàn)證注塑機(jī)專(zhuān)用機(jī)械手與注塑機(jī)之間的聯(lián)鎖功能是否正常，防止在手動(dòng)狀態(tài)下注塑機(jī)誤動(dòng)作。
- 潤(rùn)滑與驅(qū)動(dòng)系統(tǒng)維護(hù)：
- 對(duì)機(jī)械手的導(dǎo)軌、軸承和滑軌等部件進(jìn)行定期潤(rùn)滑，確保運(yùn)動(dòng)部件的順暢運(yùn)行。
- 檢查驅(qū)動(dòng)體系，特別是安裝架-傳動(dòng)齒輪驅(qū)動(dòng)部分，注意是否有異常聲音或晃動(dòng)，以及時(shí)發(fā)現(xiàn)和解決潛在問(wèn)題。
- 氣動(dòng)與伺服系統(tǒng)檢查：
- 密切關(guān)注氣動(dòng)系統(tǒng)中的過(guò)濾調(diào)壓閥單元，檢查吸盤(pán)是否積水，以判斷壓縮氣源的濕度是否過(guò)高。
- 對(duì)于包含多軸向伺服驅(qū)動(dòng)的機(jī)械手，檢查其轉(zhuǎn)腕和真空抓取動(dòng)作是否正常，確保氣動(dòng)功能穩(wěn)定可靠。
- 緊固與校準(zhǔn)：
- 定期檢查并緊固所有運(yùn)動(dòng)部位的螺栓，確保沒(méi)有松動(dòng)現(xiàn)象。
- 對(duì)注塑機(jī)機(jī)械手的行程控制擋塊進(jìn)行校準(zhǔn)，確保設(shè)定螺栓鎖緊無(wú)誤。
- 定期全面保養(yǎng)：
- 每周或每月進(jìn)行更全面的保養(yǎng)，包括檢查所有運(yùn)動(dòng)部件的磨損情況、更換磨損嚴(yán)重的部件、清洗和更換潤(rùn)滑油等。
請(qǐng)注意，這些保養(yǎng)項(xiàng)目應(yīng)根據(jù)機(jī)械手的實(shí)際使用情況、工作環(huán)境以及制造商的建議進(jìn)行定期執(zhí)行。此外，在進(jìn)行任何保養(yǎng)操作前，務(wù)必先關(guān)閉機(jī)械手的電源，并確保所有運(yùn)動(dòng)部件已停止運(yùn)動(dòng)，以確保操作人員的安全。
通過(guò)執(zhí)行這些保養(yǎng)項(xiàng)目，可以有效地保持注塑機(jī)機(jī)械手的良好運(yùn)行狀態(tài)，提高其工作效率和使用壽命，同時(shí)降低故障率和維修成本。
The maintenance program of the injection molding machine robot involves several key aspects to ensure its proper operation and long service life. Here's a closer look at these items:
Daily Inspection & Cleaning:
Check the guide rails, bearings and other parts of the manipulator daily to ensure that its surface is clean and free of impurities, and lubricate as needed.
Clean the filter regulator to ensure that it is unobstructed and does not affect the stability of the air pressure.
Check the pressure of the air pressure source and the dryness of the air to ensure the stable operation of the air pressure system.
Barometric & Electrical System Inspection:
Regularly check that the negative pressure sensor is working properly to ensure that an alarm can be sounded in the event of a failure to aspirate the product.
Check the operating status of the magnetic ring switch to ensure that an alarm can be sounded if the fixture fails to properly grip the product or handle.
Verify whether the interlocking function between the special manipulator of the injection molding machine and the injection molding machine is normal, and prevent the injection molding machine from malfunctioning in the manual state.
Lubrication & Drive System Maintenance:
Regular lubrication of the manipulator's guide rails, bearings, slide rails and other components ensures the smooth operation of the moving parts.
Inspect the drive system, especially the mount-drive gear drive part, and pay attention to any abnormal sounds or shaking, so as to identify and solve potential problems in a timely manner.
Pneumatic & Servo System Inspection:
Pay close attention to the filter regulator unit in the pneumatic system and check the suction cups for water accumulation to determine if the humidity of the compressed air source is too high.
For the manipulator with multi-axial servo drive, check whether its wrist rotation and vacuum grasping action are normal to ensure that the pneumatic function is stable and reliable.
Fastening & Calibration:
Regularly inspect and tighten bolts on all moving parts to ensure there are no loosening.
The stroke control stops of the injection molding machine manipulator are calibrated to ensure that the setting bolts are locked correctly.
Regular and comprehensive maintenance:
Perform more comprehensive maintenance on a weekly or monthly basis, including checking for wear and tear on all moving parts, replacing severely worn parts, cleaning and changing lubricants, and more.
Please note that these maintenance items should be carried out regularly according to the actual use of the gripper, the working environment and the manufacturer's recommendations. In addition, it is important to turn off the power of the robot and ensure that all moving parts have completely stopped moving before any maintenance operations are carried out to ensure the safety of the operator.
By performing these maintenance items, it is possible to effectively maintain the good running condition of the injection molding machine manipulator, improve its work efficiency and service life, and reduce the failure rate and maintenance costs.
